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Electrical Lights: Exposed to Mechanical Damage
Electrical Lights: Exposed to Mechanical Damage
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Written by Nathan Toothman
Updated over 3 months ago

Lighting fixtures that lack protective cages or lenses are vulnerable to mechanical damage, especially in environments where impacts, debris, or high activity levels are common. Ensuring lights are adequately protected is crucial for safety, longevity, and compliance with electrical codes.

This article discusses the risks associated with unprotected lights, the types of protective options available, and best practices for safeguarding lighting fixtures.

Why Protection Matters for Lighting Fixtures

Lights exposed to mechanical damage are at higher risk of:

  1. Breakage: Unprotected bulbs or fixtures can shatter on impact, creating hazards.

  2. Electrical Hazards: Damaged fixtures may expose wiring or live components, increasing the risk of electrical shock.

  3. Reduced Lifespan: Physical damage can shorten the life of the fixture or bulb, leading to higher replacement costs.

  4. Non-Compliance: Building codes often require protective measures in specific environments, such as industrial or high-traffic areas.

Common Environments Requiring Protection

1. Industrial Settings

  • Warehouses, factories, or workshops often have lights in areas prone to collisions with tools, machinery, or moving equipment.

2. Sports Facilities

  • Gyms and recreational spaces may experience impacts from balls or other sports equipment.

3. Outdoor Spaces

  • Lights in exposed outdoor areas are susceptible to weather-related debris, falling branches, or vandalism.

4. Garages and Workshops

  • High activity levels and the use of tools increase the likelihood of accidental impact.

Risks of Unprotected Lights

1. Injury Hazards

Shattered glass from broken bulbs or fixtures can pose risks to occupants, especially in public or high-traffic areas.

2. Fire Hazards

Impact damage can cause electrical shorts or overheating, increasing the risk of fires.

3. Environmental Damage

Exposed lights are more vulnerable to dust, moisture, and corrosive elements, leading to reduced efficiency and durability.

4. Equipment Downtime

In industrial settings, damaged lights may halt operations until repairs are made, leading to productivity losses.

Protective Options for Lighting Fixtures

1. Wire Cages

  • Purpose: Protect against direct impacts while allowing adequate airflow.

  • Best For: Industrial and sports facilities where high impact risks exist.

2. Protective Lenses

  • Purpose: Shield the bulb with a sturdy, often transparent material like polycarbonate.

  • Best For: Areas needing both impact resistance and light diffusion, such as outdoor or high-traffic indoor spaces.

3. Vapor-Tight Enclosures

  • Purpose: Protect lights from moisture, dust, and corrosive elements.

  • Best For: Outdoor areas, wet environments, or industrial spaces.

4. Recessed or Flush-Mount Fixtures

  • Purpose: Reduce exposure by integrating lights into ceilings or walls.

  • Best For: Residential or commercial spaces where a sleek, protected design is desired.

Steps to Address Unprotected Lights

1. Assess the Environment

  • Identify fixtures at risk of mechanical damage based on their location and activity levels.

2. Choose the Appropriate Protection

  • Select protective options like wire cages, lenses, or enclosures based on the specific risks and needs of the environment.

3. Install According to Code

  • Ensure that the protective measures meet local building and electrical codes.

  • Use fixtures specifically rated for the intended environment (e.g., damp or hazardous locations).

4. Regular Maintenance

  • Inspect protective components for signs of wear or damage.

  • Clean enclosures or lenses periodically to maintain optimal light output.

When to Call a Professional

Seek assistance from a licensed electrician if:

  • You are unsure about the suitability of protective options for your fixtures.

  • Installation involves specialized fixtures or environments (e.g., hazardous locations).

  • Damaged lights or fixtures show signs of electrical faults, such as flickering or tripped breakers.

Conclusion

Exposed lighting fixtures without protection are vulnerable to damage, posing safety and operational risks. By installing appropriate protective measures such as cages, lenses, or enclosures, you can safeguard your lighting system, enhance durability, and maintain compliance with safety standards. For complex installations or assessments, consulting a professional electrician is the best course of action.

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