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Water Heater Relief Valve - Discharge Tube Too Short: Risks and Solutions
Water Heater Relief Valve - Discharge Tube Too Short: Risks and Solutions
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Written by Nathan Toothman
Updated over 3 months ago

The discharge tube connected to the temperature and pressure relief valve (T&P valve) on a water heater plays a crucial role in ensuring that any excess pressure or temperature within the tank is safely released. If the discharge tube is too short, it can lead to significant safety and operational issues. The T&P valve is a safety mechanism designed to prevent dangerous pressure or temperature buildup in the tank, and the discharge tube ensures that any water released is directed to a safe location. When this tube is too short, it may fail to properly channel hot water to a safe area, potentially resulting in water damage, scalding, and even more serious hazards.

Role of the T&P Relief Valve and Discharge Tube

The T&P valve is designed to open if the water heater’s pressure or temperature becomes too high. The discharge tube connects to the valve and channels the hot water that is released when the valve opens. The discharge pipe helps divert the hot water to a safe location—typically a floor drain or a location that won’t cause harm, like a drain pan or outside the building.

Key functions of the T&P relief system:

  • Pressure Relief: When the pressure inside the tank exceeds safe levels (usually 150 psi), the T&P valve opens to release water.

  • Temperature Relief: If the water temperature exceeds safe limits (typically 210°F), the valve opens to release excess heat and pressure.

Risks of a Discharge Tube That is Too Short

  1. Scalding Hazard

    • Cause: If the discharge tube is too short, hot water may be released directly onto the floor or nearby surfaces, creating a scalding hazard.

    • Consequence: Hot water can burn anyone who happens to be near the water heater when the T&P valve activates, especially if there are children or pets around. It could also damage flooring and nearby structures.

  2. Water Damage

    • Cause: A short discharge tube may direct hot water to an inappropriate area, potentially causing water damage to the surrounding area.

    • Consequence: Without a proper discharge pipe, water may pool around the base of the water heater, leading to water damage to flooring, walls, or the water heater itself. This can also create an environment conducive to mold and mildew growth.

  3. Non-compliance with Code Requirements

    • Cause: Plumbing codes typically require that the discharge tube extend to a safe location, ensuring water is properly vented to prevent harm.

    • Consequence: A discharge tube that is too short may not meet local building codes, which could cause issues during an inspection or when selling the property. Non-compliance with code can result in penalties or the need for costly repairs.

  4. Unnoticed Valve Activation

    • Cause: A short discharge pipe can direct water in a way that makes it harder to notice if the valve has been activated. This could lead to undetected leaks or excessive pressure or temperature within the tank.

    • Consequence: If you are unable to see or hear the discharge of water, you may not realize that your water heater is under unsafe conditions. This can lead to long-term damage to the water heater, or worse, an undetected failure.

  5. Increased Risk of Malfunction

    • Cause: A short discharge pipe can lead to backflow or improper venting, causing the T&P valve to malfunction.

    • Consequence: This can prevent the valve from properly releasing excess pressure or temperature, which increases the likelihood of damage to the water heater or the system as a whole.

What Constitutes a Proper Discharge Tube Length?

The length and placement of the discharge tube are dictated by local plumbing codes, but generally, the following guidelines apply:

  • The discharge tube should be at least 6 inches above the floor (or the drain pan) to ensure that hot water is safely directed away from the heater and surrounding areas.

  • The tube should not be smaller than 3/4-inch in diameter to allow for the proper flow of water.

  • The tube should be directed to a safe drainage location such as a floor drain, a dry well, or an external area where the water can dissipate without causing harm.

  • The discharge tube should not have any kinks or sharp bends, which could restrict the flow of water.

How to Correct a Short Discharge Tube

1. Turn Off the Power and Water Supply

  • Always begin by turning off the water heater’s power (electric) or gas (gas-powered heaters). Shut off the cold water supply to the tank as well to prevent additional water from entering.

2. Inspect the Current Discharge Tube

  • Check the existing discharge tube for its length and position. Ensure that it is properly connected to the T&P valve, and that it directs water to a safe location.

3. Measure and Cut the Correct-Length Pipe

  • Measure the distance from the T&P valve to the point where the water would safely discharge. This should be at least 6 inches above the floor, and the pipe should not discharge directly onto the floor or a nearby surface that could cause harm.

  • Cut the new pipe to the appropriate length, ensuring that it meets code requirements.

4. Install the New Pipe

  • Install the new discharge pipe, ensuring that it is securely attached to the T&P valve and extends to the appropriate discharge location.

  • Make sure the pipe is directed to a safe, appropriate location, such as a floor drain, a drain pan, or an external drain.

5. Check for Leaks and Test

  • After installing the correct-length discharge tube, turn the water supply back on and check for any leaks around the valve or the pipe connections.

  • You can also test the valve by lifting the lever to simulate a release of pressure or temperature. Make sure the water flows freely through the discharge pipe and is directed to a safe location.

Preventing Issues with Short Discharge Tubes

  1. Regular Inspections

    • Inspect the T&P valve and discharge tube regularly. Ensure the tube is not clogged, corroded, or improperly sized. Check for leaks or signs of wear that could indicate a need for maintenance or replacement.

  2. Hire a Professional Plumber

    • If you're unsure about the proper installation or sizing of the discharge tube, hire a licensed plumber to inspect and correct the installation. A professional will ensure that your water heater and discharge system comply with local building codes and safety standards.

  3. Understand Local Building Codes

    • Familiarize yourself with local plumbing and building codes to ensure that the discharge tube and the entire T&P system are installed correctly. This ensures your system is both safe and compliant.

Conclusion

A discharge tube that is too short presents serious safety risks, including scalding, water damage, and non-compliance with plumbing codes. Ensuring that the discharge tube is properly sized and extends to a safe discharge location is essential to prevent these dangers. If you notice that the discharge tube is too short, take immediate action to correct the issue by installing a properly sized tube. Regular maintenance and proper installation can help ensure the safe operation of your water heater, protecting both your property and your safety.

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